Paper Void Fill Systems & Protective Paper
Easy to recycle, plastic-free paper packaging dispensed from compact, easy-to-use systems. From simple pull-and-tear rolls in boxes, to manual dispensers, to automatic void fill and padded paper machines, we've got all your products covered.
What is paper void fill?
Paper void fill is protective packaging material made from (in FG's case) FSC, recycled and recyclable paper, used to fill the empty space inside shipping boxes and prevent products from moving during transit. It comes in several forms — crumpled kraft paper, fan-folded sheets, hand-use rolls, padded paper cushions and honeycomb wrap — each dispensed from a purpose-built system that sits on or next to your packing bench. For businesses that want to eliminate plastic from their packaging entirely, paper void fill is the natural choice. It's recyclable, biodegradable, and can go straight into your customer's paper recycling bin. No special collection, no confusion about which bin it goes in, no guilt. That matters more than ever — research shows that consumers prefer to receive packaging they can easily recycle, and paper ticks every box.
Why choose paper over plastic void fill?
Paper void fill makes particular sense for businesses where the unboxing experience matters. Gift companies, premium brands, food and drink businesses, and subscription boxes all benefit from the tactile, natural look and feel of paper versus plastic. The presentation is inherently more appealing than a box full of air pillows or foam chips, although air pillows can be more appropriate and presentable for products like electronics, pharma or health & beauty. It's the simplest void filll packaging system to implement, ideal for low volume or occasional packing. Paper-in-box and manual paper dispensers require no electricity — you literally pull the paper and tear off what you need. There's no training, no maintenance and no consumables beyond the paper rolls themselves. For anyone packing low volumes, this is as straightforward as packaging gets.

The Padded Paper produced on the Padded Paper System is also ideal for heavy duty packing such as engineering, industrial or automotive.
Our paper void fill systems
We supply a full range of paper materials to work with our manual and automtic dispensing systems.
Low Volume
Manual Paper Void Fill System

Ideal for lower demand. Simply pull the paper through the machine and tear off the required amount. No power needed.

  • Desk mounted, compact size (80x35x25cm)
  • Adjustable height
  • Zero power consumption
  • Works with 70g and 90g void fill paper rolls or fanfold blocks

Best for: Small businesses, low volume operations, packing areas with no power access

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Medium-High Volume
Automatic Paper Void Fill System

Ideal for higher demand. Press the button or foot pedal and auto-feed the required amount of paper. Fast, consistent and hands-free.

  • LED screen with 3 operation modes
  • 3 ergonomic positions
  • Stand or desk mounted
  • Foot pedal operation for hands-free dispensing

Best for: Growing businesses, fulfilment centres, operations needing consistent output

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Maximum Protection
Padded Paper System

Ideal for protecting fragile, larger or heavier items. Pre-set the size and quantity of paper pads for efficient packing and maximum protection.

  • Pedal switch or touch screen
  • 3 operation modes
  • Multiple packing techniques
  • Machine with servo motor
  • Creates 3D padded cushions

Best for: fragile or heavy items like engineering — anything that needs robust cushioning

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Paper void fill materials
We supply a full range of paper materials to work with our dispensing systems.
Paper Void
Material
Weight
70gsm
Width x Length
350mm x 450m
Compatible With
Hand use or dispensers
Best For
General light/ medium void fill
Paper Void
Material
Weight
70gsm
Width x Length
350mm x 450m
Compatible With
Hand use from box
Best For
General light/ medium void fill
Paper Void
Material
Weight
90gsm
Width x Length
350mm x 350m
Compatible With
Hand use or dispensers
Best For
General sturdier void fill — heavier items
Paper Void
Material
Weight
50gsm
Width x Length
380mm x 500m
Compatible With
Manual or Auto dispensers
Best For
Light void fill, interleaving
Paper Void
Material
Weight
70gsm
Width x Length
380mm x 350m
Compatible With
Manual or Auto dispensers
Best For
Sturdier void fill and wrapping
Paper Void
Material
Weight
70gsm
Width x Length
VAR x 350m
Compatible With
Padded Paper System
Best For
Light/ Medium cushioning, more output per roll
Paper Void
Material
Weight
120gsm
Width x Length
VAR x 170m
Compatible With
Padded Paper System
Best For
Superior cushioning for fragile or heavier items
Paper Void
Material
Weight
80gsm
Width x Length
500mm x 250m
Compatible With
Hand use or honeycomb dispensers
Best For
Wrapping, cushioning, presentation
Paper Void
Material
Weight
25gsm
Width x Length
300mm x 840m
Compatible With
Hand use or honeycomb dispensers
Best For
Wrapping, cushioning, presentation
Paper Void
Material
Weight
Roll Length
Compatible With
Best For
70gsm
350mm x 450m
Hand use or dispensers
General light/ medium void fill
70gsm
350mm x 450m
Hand use from box
General light/ medium void fill
90gsm
350mm x 350m
Hand use or dispensers
General sturdier void fill — heavier items
50gsm
380mm x 500m
Manual or Auto dispensers
Light void fill, interleaving
70gsm
380mm x 350m
Manual or Auto dispensers
Sturdier void fill and wrapping
70gsm
VAR x 350m
Padded Paper System
Medium/ strong cushioning, more output per roll than 120G
120gsm
VAR x 170m
Padded Paper System
Superior cushioning/ bracing for fragile or heavier items
80gsm
500mm x 250m
Hand use or honeycomb dispensers
Wrapping, filling, cushioning, presentation
25gsm
300mm x 840m
Hand use or honeycomb dispensers
Wrapping, cushioning, nesting, presentation
Paper void fill vs air cushions: which should you choose?

This is one of the most common questions we get, and the honest answer is: it depends. Both are excellent solutions, and we sell both because different businesses need different things.

Choose paper void fill if: Your customers specifically want plastic-free packaging, your brand is premium or gift-focused and presentation matters, you need a plastic-free option for regulatory or corporate reasons, or you're packing low volumes and want the simplest possible option. Also if you have heavy items like engineering, industrial or automotive, the Padded Paper System produces a better suited heavy duty material.

Choose air cushions if: Speed and throughput are your priority, you need the lowest possible cost per parcel, storage space is limited (flat film rolls are more compact than paper rolls), keeping parcel weight down is important, or you need bubble-style protection for fragile items like glass, electronics or home & giftware.

Choose both if: You ship a mix of products — some that benefit from paper presentation and some that need the speed, protection and lower packing costs of air cushions. Many of our customers use air cushion pillows for general void fill and paper for wrapping or presentation.

Not sure? Talk to Tom — he'll give you an honest recommendation based on what you actually ship.

Inspired by sustainability captains of industry

Try before you buy — it's free
Send us one of your typical orders. We'll repack it using the best materials and methods,and send it back so you get the unboxing experience of your customers, plus a comparison report on cost, weight and materials.