By clicking “Accept All Cookies”, you agree to the storing of cookies on your device to enhance site navigation, analyze site usage, and assist in our marketing efforts. View our Privacy Policy for more information.

LaDeDa Living: Packaging Transformation Case Study

How Forever Green Packaging helped a home and giftware supplier cut costs, eliminate void fill, and transform the customer unboxing experience.

What was the challenge?
LaDeDa Living, a home and giftware supplier, faced a growing challenge in optimising its packaging process to meet the demands of sustainability, efficiency, and customer satisfaction. Their existing methods were creating real operational and commercial problems.Void fill is any material used to fill the empty space between your product and the walls of the box it ships in. Without it, products shift during transit, collide with the sides of the box, and arrive damaged. The right void fill keeps everything snug, absorbs shocks and prevents movement — so your customers open their parcels to find exactly what they ordered, in perfect condition.
The current packaging methods resulted in wasted space, increased damages, and a poor customer unboxing experience. With three delicate items of varying sizes all being shipped in the same oversized cardboard box with loose void fill, neither the products nor the brand were being presented at their best.
Results: What the new packaging achieved
LaDeDa Living partnered with Forever Green Packaging to transform their packaging into a more efficient, eco-friendly, and customer-centric solution. Here is an honest breakdown of each result area.
1. Space Efficiency
The collaboration introduced a breakthrough wrap-style packaging design. Upon examining the current box used for three delicate items of varying sizes, the team switched from a cardboard box with filling to a protective wrap solution with an adhesive strip inside, eliminating the need for void filling entirely.
A comparative analysis of the new packaging versus traditional boxes revealed that the new solution led to an impressive 67% average space saving. This meant significant cost savings in terms of storage and a more organised inventory management system.
Key result: 67% average space saving versus traditional cardboard boxes
Impact: Reduced storage requirements and lower inventory management Overhead.
2. Eco-Friendly Advancements
Beyond efficiency gains, the new packaging aligned seamlessly with LaDeDa Living's commitment to sustainability. By eliminating the need for excess void fill and plastic tape, the company drastically reduced its environmental footprint.
The shift to eco-friendly adhesive strip technology not only contributed to a greener planet but also reduced overall packaging waste a meaningful step for a brand whose customers care about the environment.
Key result: 100% reduction in void fill and tape requirements.
Impact: Eliminated plastic tape and excess void fill from every single shipment.
3. Streamlined Packing Process
The new packaging design offered more than just space savings — it drastically simplified the packing process itself. Employees at LaDeDa Living found that the wrap-style solution was quicker to pack compared to assembling traditional boxes.
The adhesive strip further accelerated the process, saving time and increasing productivity across the packing team. No more box assembly, no more scooping loose fill, no more wrestling with tape guns.
Key result: 50% quicker pack times compared to the previous method.
Impact: More orders processed per hour, reduced labour cost per parcel.
4. Reduced-Damage Deliveries
When it comes to delicate items, choosing the right packaging is critical. After conducting a thorough analysis, it was found that the wrap-style packaging securely holds the products in place during transit, ensuring that they arrive in excellent condition.
This enhancement not only maintains customer satisfaction and loyalty but also achieves an impressive damage rate of only 1%  a transformational improvement for a business shipping fragile home and giftware.
Key result: Damage rate reduced to just 1% of all deliveries.
Impact: Fewer returns, lower replacement costs, stronger customer trust.
5. Elevated Customer Experience
The benefits of the packaging overhaul extended well beyond operational efficiencies. LaDeDa Living's customers were greeted with a cleaner, more professional unboxing experience than ever before
The sleek, tidy packaging design heightened the anticipation and excitement of receiving their products, leaving a positive and lasting impression turning a functional necessity into a brand moment.
Key result: Measurably improved customer unboxing experience.
Impact: Stronger brand perception, increased customer loyalty and repeat purchase.
How to apply these lessons to your own packaging
The honest answer is that every business has different products, volumes and priorities. Here is a quick decision framework based on what we learned from the LaDeDa Living project
If you need...
Speed and low cost at volume
Why
Consider...
Fastest packing, lowest per-parcel cost, minimal storage
If you need...
100% plastic-free packaging
Why
Consider...
Recyclable, biodegradable, great unboxing presentation
If you need...
Both void fill and fragile item wrapping
Why
Consider...
Bubble quilts wrap fragile items; pillows fill voids — one machine does both
If you need...
A solution with zero upfront investment
Why
Consider...
No machine needed, though per-parcel costs are higher
If you need...
Premium presentation for gifts
Why
Consider...
Looks beautiful in the box while still protecting the contents
If you need...
Consider...
Why
Space efficiency & storage savings
67% average space saving vs traditional boxes

Eliminating void fill entirely
100% reduction in void fill and tapes needed
Faster packing at the bench
50% quicker pack times — no box assembly required
Reducing transit damage
Damage rate reduced to just 1% of deliveries
Eco-friendly, plastic-free approach
Eliminated excess plastic tape and void fill waste
Still not sure which solution is right for your business? That is exactly what we are here for. Our free 'try before you buy' service lets you send us a typical order we will repack it using the best materials and methods, and send it back with a full comparison report. No obligation, no sales pressure.
Request your free sample pack →
Air cushion machines & film
Paper void fill systems
Protective packaging explained
Eco-friendly packaging guide
Packaging for e-commerce
Alternatives to bubble wrap